Repair / Problems / Brakes / Brakes pulse or judder

Brakes

Brakes pulse or judder

Ride with careAlso called: warped disc, pulsing brake lever, brake shudder, vibration when braking

Front disc and caliper on a spoked wheel
Front disc and caliper on a spoked wheel
Front disc brake with the axle nut labelled: a warped disc pulses
Front disc brake with the axle nut labelled: a warped disc pulses
Rear brake disc and swingarm with axle block
Rear brake disc and swingarm with axle block
Wheel bearings: rough or dry bearings rumble and heat up
Wheel bearings: rough or dry bearings rumble and heat up
Tapered roller steering bearing and cup: pits cause notchy steering
Tapered roller steering bearing and cup: pits cause notchy steering
Front wheel with disc brake and fork leg: check disc and pads
Front wheel with disc brake and fork leg: check disc and pads

When you brake, the lever or pedal pulses against your hand or foot, or the front end shakes, in time with the wheel turning. Usually the disc has uneven thickness or runout (it wobbles side to side), often from overheating or pad material stuck in patches. A loose wheel bearing, loose steering head bearings or an out-of-round drum can feel the same.

Is it safe to ride?

Ride with care if the brake still stops the bike well. If the shaking is strong, the front clunks, or braking is weaker, do not ride until checked.

Quick checks first

  • Is it the front brake, the rear, or both?
  • Spin the wheel slowly with the bike on its stand: does the pad rub at one point each turn?
  • Look at the disc for dark patches, blue areas or a loose bolt.
  • Hold the front brake and rock the bike: any clunk?

Diagnose it step by step

1Does the pulse come from a drum brake?

  • Yes: the drum may be out of round or have a hard spot. Check it during Service a drum brake; a damaged drum means a new hub.
  • No: go to step 2.

2Are all disc bolts tight and the disc free of cracks?

  • No: a loose or cracked disc is dangerous. Do not ride. Tighten to the model torque or replace the disc.
  • Yes: go to step 3.

3Does the wheel move sideways on the axle, or feel rough when spun?

4With the front brake on, is there a clunk at the steering head when you rock the bike?

5Measure disc runout and thickness. Is runout over the limit (K-Light 125: 0.15 mm), or does thickness vary round the disc?

  • Yes: replace the disc and fit new pads. Discs are not straightened. Check a brake disc.
  • No: go to step 6.

6Are there dark patches on the disc (pad material stuck on), or are the pads glazed?

Causes, most likely first

Cause How to confirm Fix
Pad deposits on disc Dark patches; pulse after hard use Clean disc, new pads, bed in
Disc runout or thickness variation Dial gauge reading over limit Replace disc and pads
Loose disc bolts Bolts move Tighten to model torque
Worn wheel bearings Wheel rocks on axle Check wheel bearings
Loose steering head bearings Clunk at head tube Check the steering head bearings
Out-of-round drum Pulse from drum brake Service a drum brake

Reference values (K-Light 125)

Item Value Source
Disc runout limit, front and rear 0.15 mm K-Light 125 manual, PDF p. 112

Related problems

Sources
  • K-Light 125 manual, PDF pages 109, 112, 136
  • MAVCC Motorcycle Mechanic, PDF page 236

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.