Repair / Problems / Brakes / Brake lever pulls back to the handlebar

Brakes

Brake lever pulls back to the handlebar

Stop nowAlso called: lever touches the grip, no front brake, brake lever goes all the way

Master cylinder with the circlip showing
Master cylinder with the circlip showing
Caliper bores, pistons and seal: corrosion here makes a caliper stick
Caliper bores, pistons and seal: corrosion here makes a caliper stick
Master cylinder dust boot: a split boot lets dirt in
Master cylinder dust boot: a split boot lets dirt in

You squeeze the brake lever and it touches the grip with little or no braking. This is a brake failure. On a hydraulic brake it means fluid has gone, air or vapour is in the system, the master cylinder cannot hold pressure, or the pads have been pushed far back. On a cable drum brake it means the cable is broken or slipped, or the shoes are worn out.

Is it safe to ride?

No. Stop now as safely as you can: close the throttle, use the other brake gently and change down to use engine braking. Push the bike or have it carried to a workshop.

Quick checks first

  • Look at the front reservoir: is there fluid in it at all?
  • Look for fluid on the wheel, fork leg, caliper or under the lever.
  • Look at the lever pivot: is the lever broken or loose?
  • Cable brake: is the cable still attached at both ends?
  • Pump the lever several times: does any pressure come back?

Diagnose it step by step

1Is the brake hydraulic or cable?

  • Cable or rod: go to step 7.
  • Hydraulic: go to step 2.

2Is the reservoir empty or nearly empty, or is fluid leaking anywhere?

3Does pumping the lever bring back a firm feel?

4Are the pads still there and above the limit?

5Did it happen after long or hard braking, and come back after cooling?

6With no leak and good pads, does the lever sink slowly when held?

  • Yes: the master cylinder is bypassing. Check the brake master cylinder. Workshop.
  • No: have a workshop bleed and check the whole system, including any CBS or ABS unit.

7Cable brake: is the cable broken, slipped out of the arm, or very loose?

Causes, most likely first

Cause How to confirm Fix
Fluid leak or empty reservoir Wet fittings, low level Check brake hoses and banjo bolts, then bleed
Air or boiled fluid Soft, recent work or hot brakes Replace brake fluid and bleed the brakes
Pads worn out or knocked back Firm after pumping; thin pads Replace disc brake pads
Broken or slipped cable (drum) Cable loose or detached Replace cable and Adjust a drum brake
Worn shoes or cam over centre (drum) Adjuster at end of thread Service a drum brake
Master cylinder bypassing Lever sinks with no leak Check the brake master cylinder

Reference values (K-Light 125)

Item Value Source
Front lever free play at the tip 10 to 20 mm K-Light 125 manual, PDF p. 61
Pad service limit 3 mm K-Light 125 manual, PDF p. 66

Related problems

Sources
  • K-Light 125 manual, PDF pages 33, 61
  • MAVCC Motorcycle Mechanic, PDF pages 541, 544

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.