Repair / Problems / Lights, horn and instruments / High beam or flash does not work

Lights, horn and instruments

High beam or flash does not work

Ride with careAlso called: main beam dead, pass switch not working, dip switch fault, low beam works high beam does not

Crimping pliers for wire fittings
Crimping pliers for wire fittings
Wire nuts and a twisted joint: poor joints cause faults
Wire nuts and a twisted joint: poor joints cause faults

Low beam works, but high beam (main beam) or the flash (pass) button does not, or the reverse. Most headlights use one bulb with two filaments, one for each beam, so the likely causes are one broken filament, the dip switch, or the wire for that one beam. Some bikes switch high beam through a relay, and the blue high-beam lamp on the dashboard gives a useful clue.

Is it safe to ride?

Yes with care, if low beam works. Do not ride at night if low beam is the one that has failed. Make sure the headlight is not stuck on high beam, which dazzles others.

Quick checks first

  • Which fails: high beam, low beam, or the flash button only?
  • Does the blue high-beam lamp on the dashboard come on when you select high beam?
  • Does the headlight go fully dark when you switch to the beam that fails, or stay on the other beam?
  • Is the dip switch loose, sticky or wet?

Diagnose it step by step

1. Is one filament broken? Remove the headlight bulb (Replace a bulb). On a three-pin bulb such as the H4 used on the K-Light 125 (PDF p. 98), set the multimeter to continuity (beep symbol). Probe the earth pin and each of the other two pins in turn.

  • One pair does not beep: that filament is broken. Replace the bulb.
  • Both beep: the bulb is good. Go to step 2.

2. Does the dashboard high-beam lamp come on? Key on, select high beam.

  • Yes, but the headlight high beam is dark: the switch is sending power, so the fault is between the dashboard branch and the bulb, usually the headlight plug or a high-beam relay. Go to step 4.
  • No: go to step 3.

3. Does the dip switch work? Key off. Unplug the left switch connector. Meter on continuity. On the K-Light 125, high beam joins yellow and blue, and low beam joins light blue and yellow (PDF p. 105). Select each position and probe the matching pair. Press the flash (PASS) button and check its contacts too (the K-Light diagram shows a PASS contact in the headlamp switch, PDF p. 278).

4. Is power reaching the bulb plug? Plug off the bulb. Key on, engine running if your headlight needs it. Meter on DC volts (V with a straight line), black probe on frame metal, red probe on the high beam pin of the plug, high beam selected.

5. LED headlight unit? Many LED units have separate inputs for each beam. If power and earth reach the unit and one beam stays dark, the unit has failed. Replace it.

Causes, most likely first

Cause How to confirm Fix
One bulb filament broken No continuity on one pair Replace a bulb
Dirty dip or flash switch contacts No continuity in that position Clean a handlebar switch
Burnt or loose headlight plug pin Power at wire, poor contact Clean and seal electrical connectors
High beam relay or fuse (where fitted) No click, no power Check fuses and relays
Broken high beam wire No continuity along wire Test a lighting circuit
Failed LED unit Power present, beam dark Replace unit

Reference values (K-Light 125)

Item Value Source
Headlight bulb H4 PDF p. 98
High beam switch contacts yellow to blue PDF p. 105
Low beam switch contacts light blue to yellow PDF p. 105

Related problems

Sources
  • K-Light 125 manual, PDF pages 98, 105, 278

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.