Repair / Repairs / Inspect the charge port and plug

Repair

Inspect the charge port and plug

Rider jobNo special toolsTime: 10 min (estimate)

The charge port is the socket where the charger plugs into the bike or the battery. Dirt, water, bent pins or loose contacts make a poor connection. A poor connection can stop charging or make the plug and socket get hot. This check takes a few minutes.

Safety

  • Unplug the charger from the wall first, then from the bike. Switch the bike off.
  • Never push metal (a screwdriver, pin or wire) into the port. Gogoro warns never to short the battery connector with metal objects.
  • If the port or plug shows brown or black marks, melted plastic, or smells burnt, stop using it. This is a fire risk and needs the dealer or fleet workshop.

You need

  • A torch and a soft, dry brush or dry cloth. Compressed air is fine if available (Ather).

Steps

  1. Open the port cover. Check the cover and its seal are present and close properly.
  2. Shine a torch inside. Look for dust, sand, mud, insects, water or green/white corrosion.
  3. Look at each pin or contact: bent, pushed back, loose, or a different colour from the others.
  4. Look at the plastic around the pins: cracks, bubbling, brown or black marks.
  5. Do the same checks on the charger plug.
  6. Clean dry dirt out with the soft brush or a short blow of compressed air. Wipe the plug with a dry cloth.
  7. If there is water, leave the port open in a dry place until it is fully dry before charging.
  8. Plug in. The plug should go in fully and feel firm, not loose or wobbly.
  9. Charge for 10 to 15 minutes, then carefully feel the plug and port. They should only be warm.

Check your work

  • Port and plug clean, dry, no marks, firm fit.
  • Charging starts and the plug stays only warm.

If it did not fix the problem

  • Plug or socket still hot: Charge plug or socket gets hot. Stop charging.
  • Bent pins: Ather says bent pins can be carefully straightened, but on a high-power port, have the dealer or workshop do it and check the contact for heat damage. A loose or damaged port must be replaced by the workshop.
  • Port is fine but no charge: Diagnose a charging fault.

Problems this repair helps with

Sources

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.