Repair / Repairs / Check ball and roller bearings removed from an engine

Repair

Check ball and roller bearings removed from an engine

Workshop jobCheck safely, then hand it to a workshopTime: 20 to 40 min (estimate)

Unshielded ball bearing
Unshielded ball bearing
Ball bearing with a steel shield
Ball bearing with a steel shield
Ball bearing outer race and inner race
Ball bearing outer race and inner race
Ball, roller and tapered bearings side by side
Ball, roller and tapered bearings side by side
Worn ball bearing next to a good one
Worn ball bearing next to a good one
Damaged tapered roller bearing
Damaged tapered roller bearing
Ball, needle and plain bearings in a crankcase half
Ball, needle and plain bearings in a crankcase half

Bearings let shafts turn with very little friction. They are found on the crankshaft, gearbox shafts and some camshafts. A failing bearing can lock a shaft, damage the case and put metal through the engine. When a case is open, every bearing should be checked before it goes back.

Know what you are looking at

  • Unshielded ball bearing: open on both sides. Used on two-stroke crankshafts, which are oiled by the fuel mix, and in gearboxes and camshafts fed with engine oil.
  • Steel or rubber shielded bearing: pre-packed with grease, used where outside oil is limited, such as wheels. Rubber shields can often be levered off to regrease. Steel shields are usually ruined by removal.
  • Tapered roller bearing: used for wheels and steering heads. It can be adjusted as it wears.
  • Needle bearing: caged needles used on two-stroke rod ends.

Safety

  • Wear safety glasses. A bearing that comes apart can throw balls.
  • Do not spin a dry bearing with compressed air. It can run away and fly apart.
  • Support the case or shaft when pressing or tapping. Do not let it drop.

Steps

  1. Clean the bearing in solvent and let it dry. Keep it free of dust.
  2. Look at the balls or rollers and the races. Check for missing balls, flat spots, pitting, blue heat marks, rust or scoring.
  3. Hold the inner race and turn the outer race. It should feel smooth and quiet. Notchy, gritty or rough means replace it.
  4. Check for play by pressing the outer race sideways. Any clear play, or a rattle, means replace it.
  5. Check the seals and shields. Replace if the shield is loose or the rubber is cracked.
  6. Check the housing and shaft for scoring where the bearing sat.
  7. If a bearing must be removed again, always push on the inner race to take it off a shaft. If you must pull on the outer race, replace the bearing.
  8. Fit new bearings of the same size and type. A tight fit may need heat on the case and cold on the bearing, or the reverse for a shaft. Follow the manual's method and keep within its temperature limit.

Warning signs

  • A shaft that suddenly locks, then frees when turned back and forth, may have a failed bearing with missing balls. Do not start the engine again.
  • Rumbling or growling while running: Rumbling or growling from inside the engine.

Check your work

When to go to a workshop

  • The bearing is an interference fit and you have no press or tools.
  • You find metal particles in the oil or case.
  • The crankshaft bearing is damaged.

Problems this repair helps with

Sources

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.