Repair / Repairs / Test a rectifier with an ohmmeter

Repair

Test a rectifier with an ohmmeter

Home workshopBasic tools and some experienceTime: 20 min (estimate)

Selenium and silicon rectifiers from older bikes
Selenium and silicon rectifiers from older bikes
Rectifier checked with reversed meter leads
Rectifier checked with reversed meter leads
Multimeter set to ohms
Multimeter set to ohms

A charging coil makes alternating current (AC), which swings positive and negative. A battery can charge only on one direction. The rectifier holds diodes, which pass current one way only, so the output becomes direct current (DC). Older small bikes have a half-wave rectifier. Most modern bikes have a full-wave rectifier with four diodes, often in the same case as the regulator. This page shows the quick ohmmeter test for a rectifier that is out of the bike.

Safety

  • Switch the ignition off and disconnect the battery before you unplug the rectifier.
  • Do not turn the central bolt that holds the diodes together. It can short them out.
  • The rectifier gets hot in use. Let it cool before you handle it.

You need

  • A multimeter set to ohms.
  • The wiring diagram for your bike, to know which wire is which.
  • If the rectifier and regulator are one unit, check the regulator too. See Test the regulator rectifier.

Steps

  1. Unplug the rectifier from the harness. Remove it from the bike if the case or the mounting stud is hard to reach.
  2. Put one meter lead on one output wire. Put the other lead on the metal mounting stud or case. Note the reading.
  3. Swap the leads and note the reading again.
  4. A good diode gives a very different reading in the two directions. One direction reads low, the other reads high or OL.
  5. Repeat for every wire on the rectifier.
  6. If both directions read about the same, the diode leaks and is no good.
  7. If both directions read OL, or both read zero, the diode is open or shorted and is no good.
  8. If you have no ohmmeter, a test light with a small battery in line works in the same way. The light should glow in one direction and not in the other.

How to tell

Reading in the two directions Meaning Action
Low one way, high or OL the other Diode works Test the next wire
Same both ways Diode leaks Replace the rectifier
OL both ways Diode open Replace the rectifier
Zero both ways Diode shorted Replace the rectifier

The exact numbers matter less than the big difference between the two directions. Use your bike's manual for any specified values.

Check your work

  • Every wire shows a clear difference when you swap the leads.
  • After refitting, the battery voltage rises when the engine runs. See Test the charging system.

If it did not fix the problem

Problems this repair helps with

Sources

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.